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Technical Parameter of High Precision Charmfering
1. Grinding wheel specifications: | 300mm x 80mm x 32mm |
2. Grinding maximum taper: | 25 mm |
3. the maximum angle of grinding: | ≧ 30 degree |
4. Processing wire diameter: | 0.5~12 mm; length: 50~650mm |
5. grinding wheel wear compensation and inclination compensation set ratio | 1: 4 |
6. grinding wheel speed: | 2800 rev / min |
7. the main motor: | 4 / 1.5 kw / A 380V three-phase four-line (three-box fire line one box zero line) |
8. machine shape (length x width x height): | 1550mm x 570mm x 1050mm |
9. machine weight: | 265kg |
Fully automatic sharpening. Chamfering. Polishing, grinding wheel or polishing wheel automatically compensates for the loss according to the loss and automatically flattens the grinding wheel. The taper and length are adjustable, chamferable, angle adjustable and polished. The effective length can be divided into two types: 50~350mm and 50~650mm. Fully automatic safety precaution and equipment operation stability detection and warning alarm. Applicable materials: chamfering and sharpening of linear materials such as iron wire, steel wire, stainless steel and non-metal. Widely used in aerospace, electronic appliances, electric shaft core, medical equipment and other wire processing, hardware products industry, is a simple, stable and efficient new energy-saving equipment.
Features of High Precision Charmfering
High efficiency, wide range of applicable material wire diameters and lengths
Advantage of High Precision Charmfering
1. The feeding mechanism adopts stepless speed change alone (using governor and gear reducer motor), which can adjust the grinding speed according to the material and wire diameter of the grinding piece to achieve the best grinding effect;
2. The feeding device is equipped with a single-action/automatic operation analog device, which facilitates the manual feeding and trial grinding. If there is a fault, it can be automatically stopped in time;
3. The gear transmission mechanism adjusts the height of the grinding wheel, and the operation is simple and easy to adjust;
4. compact structure, reasonable adjustment mechanism design, easy to adjust the taper angle, easy to operate;
5. the machine operation technology requirements are lower <1 person="" multi-machine="" operation="" management="">, reducing the process, saving labor, reducing costs and so on.
6. According to the different grinding materials, the sand wheel can be set to automatically ascend and track wear compensation, automatic correction, trimming and flattening the grinding wheel.
7. Grinding direction. The speed can be adjusted arbitrarily and the taper taper can be set arbitrarily. At the same time, it has a push-pull grinding mode.
8. The workpiece is rolled and sharpened (chamfered) while the plane is reciprocating automatically.
9. The sand wheel motor automatically tightens and does not need to be adjusted. The size and length can be adjusted arbitrarily and compactly.
10. the equipment has a quantitative, point, warning, alarm failure security system.
11. the whole process of PLC program control, Chinese interface operating system.
Patent description of High Precision Charmfering
The invention discloses a full-automatic grinding needle chamfer polishing integrated machine, which comprises a frame, a wire feeding device, a crimping device and a grinding device; The frame has a panel, and the panel is provided with a sliding plate and a wiring hopper, and the wire feeding device, the pressing device, the sliding plate and the wiring hopper are arranged horizontally in sequence.
The wire feeding device comprises a bracket, a feeding strip, a wire feeding wheel and a wire feeding motor;
The pressing device is fixed on the panel, and the pressing device comprises a workpiece placing block, a receiving block, a pressing wheel and a pressing line motor;
By using the wire feeding device, the crimping device and the grinding device, the automatic grinding of the wire is realized, the degree of automation is greatly improved, the grinding operation is stable and efficient, and after the setting, the grinding wheel is automatically compensated after wear, reducing manual operation. In the part, the knife repairer can automatically trim the deformed grinding wheel part to ensure the stability of the wire grinding, and the grinding needle angle is numerically adjusted.
The design focus of the invention is: through the use of the wire feeding device, the crimping device and the grinding device, the automatic grinding of the wire material is realized, the degree of automation is greatly improved, the grinding operation is stable and efficient, and the grinding wheel is worn after being set. After the automatic compensation, reduce the part of the manual operation, the blade repairer can automatically trim the deformed grinding wheel part to ensure the stability of the wire grinding, and the grinding needle angle is numerically adjusted;
Moreover, the swinging device is added to automatically swing the wire back and forth during the grinding process, simulating the artificial action to achieve a longer sharpening taper; in addition, the grinding wheel is automatically lowered and reset after being consumed, thereby preventing damage to the human body and equipment during manual misoperation.
Samples of High Precision Charmfering